Technology

Indigenous hydrometallurgy for battery-grade recovery

BatX has developed a patented, chemistry-agnostic recycling platform — from automated intake through black mass production to hydrometallurgical extraction of battery-grade critical minerals.

Platform overview

The technology stack is fully indigenised — collection, shredding, metal leaching, and downstream purification developed and patented in-house, with support from the Technology Development Board.

Chemistry agnostic

A single platform handles NMC, LFP, LCO, and mixed chemistries — simplifying feedstock logistics for partners with diverse battery streams.

Dual-mode black mass

Wet and dry recovery pathways ensure high separation efficiency regardless of feedstock moisture, state of charge, or form factor.

IoT-enabled operations

Automated monitoring across collection, preprocessing, and refining — real-time process data for quality assurance and partner reporting.

Mechanical preprocessing

Safe, efficient front-end handling determines recovery yield for everything downstream.

  1. 01

    Discharge and stabilisation

    Cells and packs are fully discharged under controlled conditions before any mechanical handling begins.

  2. 02

    Mechanical dismantling

    Automated and semi-automated lines separate housings, electronics, and active material with operator safety protocols.

  3. 03

    Size reduction and sorting

    Shredding and screening produce uniform feedstock for black mass generation — with secondary recovery of aluminium, copper, steel, and plastics.

Recovered products

Materials meet global specifications for battery manufacturing, industrial chemical use, and export — with documented purity and chain of custody.

Black mass

Concentrated intermediate containing lithium, cobalt, nickel, manganese, and graphite — less than 1% impurities.

Lithium carbonate

Micronized, battery-grade lithium carbonate suitable for cathode manufacturing and industrial applications.

Cobalt sulphate

Premium-grade cobalt sulphate for NMC and LCO cathode material production.

Nickel sulphate

High-purity nickel sulphate for lithium-ion and lithium-polymer battery cell manufacturing.

Manganese carbonate

Battery-grade manganese carbonate for cathode chemistries and chemical applications.

Secondary materials

Recovered plastic, aluminium, steel, and copper from mechanical preprocessing — available for industrial sale.

Feedstock acceptance

BatX accepts lithium-ion material across chemistries, form factors, and source types.

Chemistries

NMC, NCA, LFP, LCO, and mixed or unidentified lithium-ion streams.

Form factors

Complete packs, modules, prismatic cells, cylindrical cells, and pouch cells.

Sources

OEM warranty returns, production scrap, fleet end-of-life, aggregator collections, and enterprise take-back programs.

Innovation

Low-temperature, low-pressure — designed for scale and sustainability

Unlike high-temperature pyrometallurgy, BatX's hydrometallurgical process operates at lower energy intensity with higher material selectivity — delivering purer outputs and a smaller environmental footprint.